Coffee,
like all other food & beverage products, must go through a preservation process to keep the beans fresh during storage and packaging
before they reach the consumer. Coffee that is not properly stored after it is roasted will lose a large amount of carbon dioxide, which
lessens its' flavor and speeds up the staling process. One of the most common ways to preserve the freshness of coffee is the use of
nitrogen gas.
Storage
After roasting, coffee beans are often stored in large airtight containers for weeks if they are not ready to be packaged. This containers
are flushed or purged with nitrogen gas to preserve the life of the coffee and to push out any inside oxygen that could reduce the quality
of the coffee. An on-site nitrogen generator is ideal for coffee storage, because over time the generator will
continuously push nitrogen into the containers to keep the coffee fresh. Since nitrogen is colorless and odorless, this has no effect on
the flavor or appearance of the coffee over time.
Packaging
Once the coffee is ready to be packaged, it still needs to be preserved to increase the shelf-life of the product. The coffee beans are
dropped into a packaging machine, usually into a funnel or hopper at the top, and then dropped through the machine into bags where they are
flushed with nitrogen gas while the bags are filling and until they are sealed. Typically the purity of the nitrogen used in packaging is
somewhere between 99 - 99.9%. Similarly, K-Cups and other coffee pod type products also utilize nitrogen in their packaging. As the cups are
filled, they are flushed with nitrogen and then sealed to prevent oxygen and moisture from reaching the coffee. Oxygen levels are reduced to
less than 3%, providing an even longer shelf life for these pods.Â
Nitro-Brewed Coffee
Starbucks and other major coffee houses have added the latest "nitro-brew" trend of coffee to their menus in recent years. Nitro-brew is
coffee that is brewed with pressurized nitrogen gas, cooled down and stored usually in kegs and then served "on tap". Nitro-brew is
typically sweeter than regular coffee and smoother and can often contain more caffeine than regularly brewed coffee. Different from coffee
packaging, nitrogen is not used for preservation purposes in this case, but more for flavor and a different product quality. Consumers who
typically add cream and sugar to black coffee are more fond of the already sweet nitro-brew. The same process is also able to be implemented
into beer and various teas.
Nitrogen is essential to coffee manufacturers and coffee houses for both preservation needs and new, trendy products. Having an on-site gas
generator for both packaging/storage and brewing is ideal for constant access to nitrogen and to have the ability to control the purities
for various processes.
You can browse Pneumatech's on-site nitrogen generators for your coffee needs HERE.
Gas Generators
Pneumatech designs and manufactures both standard and engineered on-site gas generator products. Nitrogen and oxygen generators are
available with Pressure Swing Adsorption (PSA) technology, while also membrane technology is offered for lower nitrogen purity levels.
What are the advantages of on-site gas generation?
Gases are non-stop availableÂ
Lower operational costs: no rental charges, transport expenses and evaporation lossesÂ
No safety hazards when handling high-pressure cylindersÂ
Easy integration within existing compressed air installationsÂ
The right purity for the right applicationÂ
Returns on investment often less than two years
Pneumatech: Your guarantee of high-quality compressed air and gas.
Since 1966, Pneumatech has provided industry-leading compressed air and gas treatment solutions to production facilities across the globe.
Our innovative machines and accessories provide clean, dry air and gas to industries such as automotive, textile, power generation, oil &
gas, food & beverage, and electronics. We design equipment that is easy to configure, transport, use and maintain. And we provide
responsive service globally to ensure you get the most out of your equipment over its long lifetime. Furthermore, we have the capability to
engineer products to fit your specific applications.
Pneumatech Nitrogen Generator PPNG 6-68 S (up to 99.999% purity; up to 148 m3/h)
Who we are and how Ash Air can help your business!
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Reciprocating, Screw, air compressors
Vacuum pumps
Nitrogen
An extensive line of air treatment components
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
Reliability and Efficiency
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Air compressor leaks can be a substantial source of wasted energy in any system, sometimes wasting 20-30% of a compressor's production.
Worst of all, a poorly maintained compressor can have a leak rate expected to equal 20% of total compressed air...
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Choosing the right compressor is essential to your long-term satisfaction and maybe, to the profitability of your business. Many times
compressors are based on a single factor alone, such as horsepower or tank size, which is only part of the story.
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In oil injected screw compressors, there is a thin layer of oil found between the rotors to create a seal and maintain
proper efficiency as the compression occurs. The unfortunate side effect of this solution is that oil may carry over to the point of use in
your air system. This can be mitigated by having correct filtration in place to remove the oil contaminants in your air. Additionally, many
individuals may decide to opt for a completely oil-free solution, with the use of a scroll compressor or water injected screw
compressor.
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Most businesses concentrate on the air compressor and consider the piping as a secondary concern. The piping system can make or break your
business. Faulty, inefficient piping can cause pressure loss and lost power. Keeping a close eye on the overall layout, installations and
maintenance of your air piping system will help keep your business running at its’ optimal efficiency.
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Our #1 Focus is Customer Service! Whether you have questions about which compressor is right for you, or if you’re ready to
improve your operations and start saving on expenses. Ash Air has been around for over 40 years because we offer reliable and
hardworking air compressors, vacuum pumps, and services as well as expert advice and support.Read More…
If your daily business operations depend heavily on having compressed air, this question is extremely important. Should you repair your
broken compressor or get a new one?
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An oil analysis can prevent problems later down the road. It's often been referred to as the blood test for your compressor. Just like a
blood test can tell you about your health and early alerts to impending problems, an analysis can do the same for your compressor.
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Did you know that pressure drops and leaks are the two largest areas of energy loss on your air compressors? It’s easy to understand why a
leaking pipe or fitting creates energy loss. Pressure drops are not quite as noticeable, since you cannot hear ...
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Whenever anything doesn't work properly, it's frustrating and we get it. If this is your first time experiencing troubles with your dryer,
you're probably unsure where to even start. Getting your dryer repaired and back up and working is critical to ...
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Screw compressors are helpful for an enormous range of applications such as air filling, packaging, tools, HVAC control, and more! One
possible drawback is the amount of electricity they use; air compressors can be a huge drain on energy if used ​ine...
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Considering installing your air compressor outside? Think again. The temptation to save space may sound enticing, but in the long haul is
will cost you.
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Most air compressors require constant oil lubrication to prevent friction on the pistons or screws and other moving parts. To make sure your
air compressor is running efficiently, it is important to check your oil level regularly and to know how much...
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Have you heard of the term "Total Air Solutions"? A total air solution means everything that goes with the compressor for your
business’s air system. 90% of companies require more than just an air compressor.
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When speaking of air compressors, compressed air treatment is a process that dehumidifies and cleans air before entering the compressor.
Most commonly, this process involves air filters and an air dryer.
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Having a second compressor can come in handy and keep your business always up and running. The configuration of the second unit can be as a
backup machine, or as a redundant unit with your other compressor, or as a backup if your main compressor goes...
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One large benefit to a speed-controlled compressor is reducing power cost, minimizing power surges and delivering a more constant pressure
needed for the job at hand.
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Inside of your air compressor, you will find an internal oil-water separator. The internal separator separates the water from the oil that
stays inside the compressor.
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Air compressors are used in many different applications and provide essential compressed air to many businesses and individuals with
different air needs. No matter what your CFM, PSI and HP requirements are, the electronic controller on your air compressor is the
motherboard for keeping your unit running as efficiently as possible. It is your eyes into your machine.
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Air compressors are helpful for an enormous range of applications such as air filling, packaging, tools, HVAC control, and more! One
possible drawback is the amount of electricity they use; air compressors can be a huge drain on energy if used ​inefficiently​. If you are
running them too long, allowing leaks to exist, or using the wrong type of compressor, you are wasting ​energy and money​. This article will
go over some of the biggest power-wasters and how to
stop/prevent them!
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My use multiple air dryers in my facility, and they are causing the energy cost to be high. What can I do to make my air treatment system
more energy-efficient?
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Adsorption dryers can only be energy efficient if they contain premium desiccant material. The desiccant used in Pneumatech adsorption
dryers is carefully selected from a wide range of European and North-American suppliers, based on following key selection criteria:
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In the following guide, we want to try to answer some of the questions you may have been asking yourself in regards to screw air
compressors.
If you do not find the answer you are looking for, please get in touch with us.
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Air treatment helps prevent finish damage, scrapped materials, and tool/equipment replacement due to air moisture damage, like rust, when
using compressed air.
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Compressed air is a key utility supporting the food packaging and food processing industries. It is used in machines that fill products such
as cakes, pies, and liquid products, as well as during the packaging and transportation of snacks, vegetables, beer, soda and other items..
Compressed air must be moisture and contaminant-free to ensure the protection of the food products processed in each facility.Â
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Minimizing the risk of accidents in the workplace is a top priority in industry, and it is especially important when working with
pneumatic power tools. Ensuring that all safety precautions have been taken to protect the health and wellbeing of operators is vital. With
this in mind, here are seven simple steps to reduce the risk of accidents and improve operator safetyRead More…
With many different options on the market, it can be challenging to know what features to look out for when selecting an impact wrench. This
guide provides a brief overview of the technology and outlines some simple steps to help you get started.
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If you have never bought a rotary screw air compressor before; do the following. Add up the air consumption of all the equipment at your
shop. That will be the amount of air your desired compressor should provide.
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Regardless of the type of compressor you have, vibration issues can be troubling for any business. The root of the vibration can stem from
multiple sources, some internally and others externally. Understanding the cause of the vibration and how to resolve them will be critical
in keeping your compressor in proper working order.
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How well do you know the impact of the air line installation on your productivity? Test yourself by taking our quiz and answer all of the
questions to get your score at the end.
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Air compressors are essential to your business, but they can also become a safety hazard when used improperly. Reading your owner’s manual
and following all proper safety precautions before use is vital in keeping your compressor in great, working condition.
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Maintenance is key to continuing the performance of your air compressor. Continue to read about maximising the performance and longevity of
your compressor.
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Screw compressors are a type of compressor that, thanks to their reliability and long lifetime, belong to the most used types of
compressors. Learn more about them here!
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Did you know that cold weather can be of influence on the condition of your compressed air installation and compressed air? Read our cold
weather tips.
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Corrosion in the pipeline is due to insufficient condensation drainage that occurs during compression. The resulting condensate, together
with the compressed air, flow further into the compressed air line network and has a negative effect on the pipes. Find out more about how
you can prevent corrosion here.
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FRLs – Filters, Regulators and Lubricators – guarantee the efficiency and durability of pneumatic tools. Including an FRL in your air
system is vital to running an efficient air line set-up and key to achieving a good return on investment. Read
more here!
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Check out this blog and video included to help you know what you should be looking for when you're thinking about purchasing a Chicago
Pneumatic Rotary Screw Compressor for your shop or application. If you want to learn about what a screw compressor actually is, check out
this article Â
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There are 3 simple steps to make sure your air line installation is providing the right pressure and that your accessories selection is
correct, so you can ultimately work productively. It does not take long and it is something you can easily do yourself using our
self-diagnostic checklist.Â
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Okay, okay, we're a bit excited. With the recent launch of our air tools in our
online shop.
Here's a 101 for you about what air tools you might need in your air compressor tool kit. Air tools are prevalent in automotive industries,
woodworking, construction, metalwork and more. Did you know that there's pretty much an air-powered version nearly any power tool on the
market? We want to share with you our 'Must have Air Tools'.
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When you are thinking about an air compressor, you might be have the image of the super popular piston or reciprocating compressor in your
mind. The compressor that you see in home workshops, automotive garages pumping up tyres and assisting in spray painting cars.
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As a follow on to our Why
You Should Not Use PVC Piping for Your Compressed Air System blog,
we share with you what piping you shouldbe using to get the most out of your compressed air system. Here at Ash Air we have the
perfect solution if you're wanting to match your great compressor with a fast, easy and reliable piping solution that supports the
operational excellence of your whole compressed air system.Â
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An air compressor is a big purchase for any business. It is visibly important to properly maintain the air compressor and filter elements to
protect that investment. Air intake filters are installed in an air compressor to remove any dust or debris the compress may suck in. Dust
will cause wear to the compressor element, valves, filters, compressor oil and any moving parts.
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So you have a vacuum pump installed and you rely on it for your business operations and performance? Here are some reasons why you should
consider overhauling your vacuum pump! s with all machinery and compressed air equipment, regular maintenance can help ensure optimised
safer performance of your vacuum pump. Learn more about benefits of restoring, rebuilding and repairing your vacuum pump.
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Air compressors are used every day, by many industries around the world. They are often considered the heart of a business, in that most
companies will rely on their performance and efficiency to run their operations, to get work done effectively and safely. In your day to
day, you've probably seen air compressors in use - whether at a build site powering construction equipment or in a mechanics workshop
inflating tyres.
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A scroll air compressor, or spiral compressor, compresses air by drawing it it, trapping it, reducing the volume and discharging it at the
outlet port. The scroll compressor that you see today, such as SpiralAIR, have
been the result of modernised advancements in manufacturing technology, even thought the concept of a scroll compressor has been around for
over 100 years.The scroll compressor is oil-free orbiting, or positive displacement compressor. The compressor has a stator spiral fixed in a
housing, and a motor driven eccentric orbiting spiral.Â
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