How to choose the best impact wrench for your application
With many different options on the market, it can be challenging to know what features to look out for when selecting an impact
wrench. This guide provides a brief overview of the technology and outlines some simple steps to help you get started.Â
Get familiar with the mechanics
An impact wrench, also known as an impact driver or an impact gun, is designed to tighten or untighten bolts. It is commonly used in
mechanical and industrial applications, for example when changing tires and disassembling car wheels, or performing maintenance on oil
platforms. There are electrical, battery-powered, or pneumatic options available, each associated with different benefits
and challenges.Â
The operating principle is relatively simple. An impact mechanism composed of an anvil, an impactor (hammer) and a spring, enables the
wrench to tighten and untighten as required. The tool accumulates energy by the hammer cage over one or more revolutions and once the hammer
hits the output shaft (anvil), it creates the tightening or untightening torque.
Assess your requirements
It
is good to bear in mind that there is no one-size-fits-all solution. The desired torque range, power requirements and the impact
mechanism’s design may vary depending on the job. As the latter affects the weight, vibration, speed and durability of the tool, it can
have a considerable impact on user comfort and suitability for the task. To start the selection process, first consider:
What are you looking for in a tool: is it power, efficiency, ergonomics, freedom of movement, or multi-purpose use?
Your environment: how are you going to power the tool?
The torque: range and precision, what does your application require?
The ergonomics of the product: are the vibration and sound levels, the tool design and the proposed accessories a good fit
for the job?
The clutch type: is the mechanism capable of delivering the power you require?
The weight and material of the tool: will it be easy to use over long periods and is the material a good match for your
working environment?
Take a closer look at tool design
The design of the tool can play a key role in improving productivity. For example, a well-positioned center of gravity is a great benefit,
as it enables better support over extended periods, while different handle shapes and trigger positionings can improve user comfort.
Remember that material matters
The material of the tool is another critical consideration. Metallic tools are usually more robust, but also heavy to use over long periods.
Composite tools, on the other hand, are much lighter, enabling better maneuverability, but the material has made them less durable.
Fortunately, advancements in material development over the last decade have improved the mechanical resistance of composite, improving its
strength and making it a good alternative to metal in many applications.Â
It is good to remember that the clutch housing and the body of the tool can be made of different materials. When you compare tools, make
sure you check which part is composite and which is metal. As a rule of thumb, impact wrenches larger than ¾” tend to be made of metal.
Get the torque level right
Always choose a tool with a maximum torque that is superior to the torque needed for your application. This will reduce the time you spend
using the tool and the vibrations you are subjected to. The graph below illustrates the different torque values commonly found in
manufacturers’ catalogs.Â
Do you use the right impact wrench?
Legend:Â
A: Tool torque range
B: Time
1:Â Optimal torque: Looking at this torque range, this tool is the best choice, ensuring the best
productivity ratio. Ideal for intensive use.
2:Â Working torque: Make sure the torque you need for your application is covered in the tool's working
torque range.
3:Â Maximum torque: For a frequent use at this torque level, we recommend choosing a more powerful tool
for more productivity and operator comfort.
Beware of overtightening! In some applications, for example when changing tires in small vehicles or trucks, tightening requires precision
and torque control. Using tools with torque limited functions, coupled with a torque wrench, will optimize the application without
overtightening and damaging the studs.
Review bolt size
You can identify the ideal tool square by looking at the size of the thread. If the square is too small compared to the thread, it will not
be suitable and is likely to break. However, if the square is too large, it will be too strong and break the screw when tightening it.Â
Do not ignore ergonomics, sound and vibration
It is vital to pay attention to factors that affect user safety and ergonomics, such as the sound level and vibration. The sound level is
usually governed by the ISO15744 standard and the lower the value, the safer the user experience. The same goes for vibration levels,
usually governed by ISO28927:Â lower
vibration levels equal a safer and more comfortable user experience.
Some impact systems are designed to enable low vibration levels and safety and comfort can also be further enhanced with the use of
vibration-absorbing gloves.
By considering these seven points you will improve safety associated with using tools in the workplace, therefore protecting operators. An
additional benefit to these responsible practices is that you will improve efficiency too!
Noise and vibration levels are factors to consider when choosing the tool to use for your application. Usually, when using keys below ¾”,
operators are more sensitive to noise. However, above 3/4”, vibrations are more important to ponder.
Try it out
Knowing what you need to consider when looking for the right impact wrench for your application is a good start, but sometimes reviewing
technical values is not enough to enable a well-informed purchase decision. To ensure the tool can meet your needs, it is always a good idea
to discuss your requirements with the manufacturer and request a trial. Trying the tool out in your target application will give you
confidence that it is a good fit for the task, the environment and ultimately, the way you work.
Browse our Air tools here
CP7769 Heavy Duty 3/4" Impact Wrench, Max Torque 1950 Nm
Who we are and how Ash Air can help your business!
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Reciprocating, Screw, air compressors
Vacuum pumps
Nitrogen
An extensive line of air treatment components
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
Reliability and Efficiency
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Air compressors come in many types, rotary screw, piston, scroll, reciprocating, some are oil-free and other air compressors require oil
lubrication. Like many businesses, an efficient air compressor is at the heart of their operations. So, which type of compressor should you
choose? What makes a compressor, like a rotary screw, unique? Here are some clear cut benefits of equipping your business with a rotary
screw compressor. Â
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reduction, leakage reduction and optimization of operations through correct choice of a control and regulation system as well as the choice
of compressor size.We are going to take a look at some of the opportunities for minimizing the compressor’s operating costs.Â
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Many installations that produce compressed air offer significant and frequently unutilized energy
saving possibilities in
the form of waste energy recovery. In large industries, energy costs can amount to 80% of the total cost of compressed
air production.
However, a lot of this energy can be recovered, which in turn will save you a lot of money.Â
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point, find liquid water in the air distribution system. This can be anything from a nuisance to a serious problem, depending on the
application. If water might corrode equipment or introduce bacteria, removing it is critical.Â
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point, find liquid water in the air distribution system. This can be anything from a nuisance to a serious problem, depending on the
application. If water might corrode equipment or introduce bacteria, removing it is critical.Â
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principles of air compression. One of those is the principle of displacement compression. There are a lot of compressor types that classify
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maintenance is relatively easy on most rotary air compressors. As long as you stick to a rotary screw compressor maintenance schedule, you
will likely be rewarded with many, many years of optimal productivity from your machine.Â
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only 21% oxygen and tiny amounts of other gases. Although, the human body does not use this nitrogen, it is very helpful in various
industrial applications. There is an unlimited source of nitrogen readily available, allowing you to achieve needed purity at a fraction of
your current annual nitrogen cost.Â
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If you notice that your compressor is getting hot and bothered, there may be heating issues affecting your air compressors performance. Did
you know that an overheating compressor is top of the pops for being the most common cause of compressor failure.Â
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A rotary-screw compressor is an air compressor that uses a rotary-type positive-displacement mechanism, typically used replace piston
compressors where large volumes of high-pressure air are needed, either for large industrial applications or to operate high-power air
tools.Â
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the kids or have some alone time at the Day Spa. Whatever holiday you choose, compressed air is involved in some way, without you even
realising it! Â
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caused by wear of components, increased friction, corrosion, reduced cooling, overheating bearings and components, clogging of air filters.Â
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system is a brilliant way to start saving.
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compressed air is and how it is created. Whether you know it or not, compressed air is involved in every aspect of our lives, from the
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market are more efficient and employ better technology, therefore you have to understand the application and usage to size the machine
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energy.Â
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questions:
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of technologies which can provide the same vacuum level and pumping speed. Here is quick advice on how to choose the best vacuum pump for
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running efficiently. After you remove your old oil and oil filter, you may find yourself wondering, “Where do I dispose of these?”, or “Can I
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It
is good to bear in mind that there is no one-size-fits-all solution. The desired torque range, power requirements and the impact
mechanism’s design may vary depending on the job. As the latter affects the weight, vibration, speed and durability of the tool, it can
have a considerable impact on user comfort and suitability for the task. To start the selection process, first consider:
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