Compressed air is all around us, from the air in a balloon to pumping up tires on your bicycle. In this article we will explain what
compressed air is and how it is created. Whether you know it or not, compressed air is involved in every aspect of our lives, from the
balloons at your birthday party to the air in the tires of our cars and bicycles. It was probably even used when making the phone,
tablet or computer you’re viewing this on.
The main ingredient of compressed air is, as you might have already guessed, air. Air is a gas mixture, which means it consists of many
gases. Primarily these are nitrogen (78%) and oxygen (21%). It consists of different air molecules that each have a certain
amount of kinetic energy.
The temperature of the air is directly proportional to the mean kinetic energy of these molecules. This means that the air temperature will
be high if the mean kinetic energy is large (and the air molecules move faster). The temperature will be low when the kinetic
energy is small.
Compressing the air makes the molecules move more rapidly, which increases the temperature. This phenomenon is called “heat of compression”.
Compressing air is literally to force it into a smaller space and as a result bringing the molecules closer to each other. The
energy that gets released when doing this is equal to the energy required to force the air into the smaller space. In other
words it stores the energy for future use.
Let’s take a balloon for example. By inflating a balloon, air gets forced into a smaller volume. The energy contained in the compressed air
within the balloon is equal to the energy needed to inflate it. When we open the balloon and the air gets released, it
dissipates this energy and causes it to fly away. This is also the main principle of a positive displacement compressor.
Another example: If we take a look at our earth’s surface and its atmosphere, we can interpret it as a sea of air. The higher you
are in this ocean, the lower the pressure would be. The lower you are (closer to sea level), the higher the pressure, because there will be
more air pressing down on you. In other words, the air is more compressed at and below sea level than it is at the top of New Zealand's
tallest mountain, Mt Cook!
Compressed air is an excellent medium for storing and transmitting energy. It’s flexible, versatile and relatively safe compared to other
methods for storing energy, like batteries and steam. Batteries are bulky and have a limited charge life. Steam, on the other
hand, is not cost effective nor user friendly (it gets extremely hot). When comparing compressed air with electricity however,
electricity is more cost efficient. If this is true, why use compressed air? Watch this video, and read on to find out why
you should use compressed air:
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Why do we use compressed air?
One of the most important reasons for using air compression instead of electricity is safety. In applications where equipment is overloaded, electrical
equipment poses a safety hazard. Electrical shocks or fire may occur damaging property or injuring personnel. Compressed air and pneumatic
tools can be used under many conditions, such as on wet floors or in high humidity areas.
Secondly, compressed air is more flexible. It is easier to use in remote areas like mines and construction sites. Air tools run cooler and have
the advantage of variable speed and torque. Consider rock drills or similar impact type equipment. It would be nearly impossible to develop
an equivalent force with electricity, especially in remote areas.
Tools powered by compressed air are also more lightweight. They can be manufactured with materials that make them lightweight and more ergonomic;
thus balancing cost of air with cost of labor due to reduced worker fatigue when using these lighter tools.
Finally there’s the cost. The cost equivalent of compressed air can be as high as 7 to 8 times that of electricity. However, the equipment designed
to use compressed air is lower in cost. Fewer parts are used due to the simplicity of design. Also, pneumatic tools are usually rugged and
last longer in production environments.
Did you know compressed air is viewed as the fourth utility. Of course, we all probably use the first three in our daily lives: water, electricity
and gas. However, due to its omnipresent use, compressed air is viewed as the fourth utility for small businesses and big enterprises alike.
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Who we are and how Ash Air can help your business!
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Reciprocating, Screw, air compressors
Vacuum pumps
Nitrogen
An extensive line of air treatment components
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
Reliability and Efficiency
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
Lighting tower reminds night, but also refers to diesel engine. In turn, night reminds us of silence, which is not exactly what we
associate with an engine... With urban centers becoming increasingly dense and legislation increasingly strict about noise pollution in
construction sites, keeping decibels to acceptable levels has been the great challenge of the main construction equipment manufacturers.
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In today’s world of increasing environmental awareness and the drive for sustainable practices, industries are actively seeking innovative solutions to reduce energy consumption and minimize their carbon footprint. If your business uses air compressors, focusing on energy
recovery in air compressors is one area to pay attention too.
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Sometimes in the world of compressors the lingo can be confusing. Unless you are totally immersed in the compressor industry, some of the
terminology might be completely lost on you.
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Did you know that 70% of the total cost of compressor installation consists of energy costs?
There are many reasons why saving energy is important for your business as it helps you in many ways to make your business more efficient as
well as providing you with many different forms of value. Ash Air's range of Alup products can help you become more energy efficient to help
reduce energy bills, reduce your costs and comply with all environmental legislation.
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Exactly what is compressed air? Where does it come from? What is it for? When we compress—or squeeze—air into a small space, we call it
compressed air. When humans discovered the ability to compress air, civilisation made a huge leap forward. The reason? Compressed air opened
the door to all kinds of new production methods.
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Did you know that conducting an air compressor health check has become even easier? Getting easy and affordable access to your compressor
status information at your fingertips with our Intelligent CONnectivity System (ICONS
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Compressed air system leaks are indeed a big source of energy waste. Leakage in piping systems have been shown to exhibit leaks of up
to 25
percent of the total energy costs. Addressing
leaks is one of the first maintenance steps a facility can take to reduce energy costs.Read More…
Ash Air is proud to introduce Atlas Copco’s Vacuum Solutions in New Zealand. Here are five things to know about Atlas Copco Vacuum
Solutions!
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Think about efficiency for a minute. Every year with constant innovation, things are becoming even more efficient. Everything from
electronics to industrial machinery are being developed to get more done faster while using less power.
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With the Luck of the Irish and a little help from air compressors we will all be enjoying a pint of our favorite beer this St. Patrick’s
Day!
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The air surrounding us is a mixture of fry air and water vapor. The amount of water in the air depends on the temperature and volume of the
gas. The higher the air temperature, the higher the air's ability to absorb more moisture. Find out about compressed air humidity here.
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The generator starts up, and not long after, white smoke and oil are seen coming out of the exhaust. It is new, and tested, good
quality diesel... I wonder what happened?
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Investing in an on-site industrial gas generator is a great way to reduce your environmental footprint and your operating costs. Once you
have taken this important step, there are some other things you can do to maximize your gas generation energy savings. Here are seven of
them.
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For many businesses, preserving energy and becoming more sustainable have become top priorities. That not only saves them money but also
makes them more competitive in the future, when demand for “green” products and services will only increase. Not just because governments
mandate greater sustainability but also because customers expect it.
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While you relax and read this, do you see an electronic appliance around you? Wondering how could you relate to the current read?
We got you! Compressed air is all around, in the electronic appliances you use right now.Read More…
There are many contaminants that can threaten your compressed air system, but moisture is among the most prevalent. You may be thinking, but
it’s just water, but water can have a devastating impact on your compressed air system, your production equipment, and your end product. The
best way to prevent moisture from contaminating your compressed air is with a dryer.
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Compressed air can be one of the most expensive forms of energy for manufacturing plants, often using more energy than other equipment. One
horsepower of compressed air requires eight horsepower of electricity. With many air compressors running at efficiencies as low as 10%,
there’s often plenty of room for improvement. Fortunately, 50% of compressed air systems at small- to medium-sized industrial facilities
have opportunities for low-cost energy conservation.
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As easy as it would make all of our lives, vacuum pumps are far from being “one size fits all”. Not only do you have the size to consider
when choosing a vacuum pump, but more importantly type. I will briefly touch on some of the advantages and disadvantages associated with
each vacuum technology we deal with. This should give you a better understanding of where to begin your search...
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A nitrogen generator, combined with an air compressor and the necessary air treatment products, can provide you with a steady supply of food
grade nitrogen.
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AIRnet offers moisture-eliminating drop fittings called Quick Drops! Quick Drops make “drop-tees” obsolete, removing the need for extra
parts and pipe, while saving time and money.
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Proper compressor installation and commissioning helps ensure trouble-free startup and long-term reliability. Thorough inspection and
critical review during each phase of the installation process eliminates “built-in” deficiencies or problems which c...
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Stainless steel has long been crucial for many applications where strength, durability, and resistance to corrosion are
essential. That is why it is often chosen for process equipment used in harsh environments such as chemical and
petrochemical plants, refineries, and power stations.Read More…
Price is an important consideration when choosing a tool for metalworking applications, but it alone should not be the deciding factor.
Other things also contribute to the total cost of ownership, performance, and, ultimately, the overall productivit...
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Horsepower? PSI? CFM? There is a lot to consider when purchasing a new air compressor. It is important to understand what you actually need
and how to find out.
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Yay! It's Christmas! But before the turkey gets carved and a heaping spoonful of Christmas pudding gets dropped on your plate, you might get asked what you’re thankful for. Well, maybe this year you could say you’re thankful for the compressed air, gas and vacuum solutions that
made everything on the table possible. Let’s look at how!
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Are you faced with the decision of whether to switch from purchasing bottled nitrogen or oxygen to on site gas generation? In that case, the
decision is easy. You should! Lower costs, the right purity, less transportation emissions, improved safety, no logistics headaches. In all of these areas, on site gas generation is the superior solution. And making the switch is easy. All you need is a gas generator and a supply
of compressed air.
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Did you know that one of the largest costs for industrial manufacturers is compressed air? That’s right – anywhere from 12% to 40% of a facility’s total energy costs come from its compressed air installation. This means that finding innovative ways (no matter how small) to
increase compressed air efficiency can amount to big savings over the long run! Items like leak elimination, air audits,
reduced pressure bands, and reducing unloaded running hours are some of the most popular ways to decrease energy usage – but there are many
other actions that you can take. Read on to discover additional ways to reduce your costs and make sure your compressor system is running as
efficiently as possible!
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A properly sized and designed piping system is a necessary component of any distribution compressed air system. Without this key component
in place, the delivery of air from the compressor to the specific points of use will be inefficient and costly, both in the short term as
well as in the long term. Let’s look more closely at how to size your compressed air piping system to ensure minimal pressure loss while
maintaining maximum efficiency.
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Potential for growth of micro-organisms in a compressed air system is tied to the moisture level (dew point) of the compressed air. In
simple terms, if there is moisture in your compressed air, microorganisms such as mold and bacteria have the environment they need to grow
and thrive. While it’s true that as air is compressed, much of the moisture present in the intake air will condense, enough moisture remains
to allow micro-organisms to proliferate.
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Your compressor installation is a workhorse that requires regular service and maintenance to help it achieve maximum efficiency and
longevity. This is where compressor monitoring and data gathering technologies come in, as these provide meaningful information on your
system that can be visualized, tracked over extended time periods, and used to make insightful decisions regarding compressor
performance.
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Some piston compressors use cast iron and others aluminum. But which is better? Here is a look at their differences and respective benefits.
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A variable speed compressor is not for every application. VSD rotary screw compressors need to be ran in a location that is in need of 24/7
compressed air and has a changing demand on the amount of air needed. If your compressed air needs are constan...
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Compressed air purification equipment must have a very low pressure drop, long service life and be strong enough to withstand the most
strenuous operating conditions. Protection from oil slugs or compressor air/oil separator failure is essential.
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Intelligent Connectivity System (ICONS) is the eyes into your compressed air system. Ditch the logbooks, the regular visits to the
compressor room and dealing with surprises with your compressor. • Most maintenance organizations operate between 10% to 40% efficiency •
Most spend more than 50% of time on emergency work • Reactive maintenance costs 3-5 times more than preventive maintenance.
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Compressed air is used in many different industries. From refrigerator manufacturers to toy makers, companies around the world depend on
compressed air to produce products. It's so important that many consider it a utility as significant as electricity, water or natural gas.
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As part of a concerted effort worldwide to reduce energy consumption, CO2 emissions and the impact of industrial operations on the
environment, regulatory authorities in many countries have introduced legislation to encourage the manufacture and use ...
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Air is always contaminated with solid particles such as dust, sand, soot, salt crystals and water as it leaves the compressor. An effective
compressed air treatment system lowers the dew point of the air and takes out the elements that may harm equipment downstream of the
compressor and dryer
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The ambient temperature in an air compressor’s environment can greatly affect your air compressor’s performance. All air compressors will
generate some amount of water, but depending on inlet air conditions some can produce large amounts of water.
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Routine maintenance on your screw compressor or piston compressor is vital to ensuring your unit is performing to its
full potential. There are simple checks and inspections you can do daily, weekly and monthly to keep your compressor running efficiently and
to avoid downtime.
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Whether you use your air compressor for woodcarving, bottling or manufacturing consumables, compressed air plays a critical role in your
business. It is undeniable that compressed air is a valuable source to your applications.
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There are many things to consider during the selection process of an air compressor for your business. Most important, determining the
proper size of the compressor to match your operational needs.
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Dewpoint spikes immediately after desiccant switchover (line C) indicate that the desiccant was not sufficiently cooled before being brought
on-line. Hot desiccant will not adsorb moisture well until it cools down, after which the dewpoint should dro...
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Don’t be alarmed if you find oil in your air compressor tank. Actually, all rotary screw compressors pass trace amounts of oil in the
compressed air. The question is how much is the normal amount of oil in my compressor tank?
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The ambient temperature in an air compressor’s environment can greatly affect your air compressors performance. All air compressors
will generate some amount of water, but depending on inlet air conditions some can produce large amounts of water.
Read More…
Once you’ve invested in an air compressor your business or home you may ask yourself, “What happens if my compressor needs service?
Needs a filter change? Oil change?"
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As you know, compressed air filters protect your machine from dirt, dust, oil and water. These contaminants are extremely common in the
areas you would find a compressed air system and will wear down your machine if not properly filtered out.Read More…