How Are Desiccant Dryers Used in the Food & Beverage Industry?
Compressed air is a key utility supporting the food packaging and food processing industries. It is used in machines that fill products such
as cakes, pies, and liquid products, as well as during the packaging and transportation of snacks, vegetables, beer, soda and other items..
Compressed air must be moisture and contaminant-free to ensure the protection of the food products processed in each facility.Â
When air compressors are used for bottling, packaging, production, keg washing, etc. compression of ambient air pulls in all the humidity
and particulates that are floating around in the air. That concentration of liquid and contaminates will get down stream of the compressor
and cause many issues for a business of any size. Because food & beverage manufacturers are focused on sanitation to ensure there is
nothing introduced into food or beverages, preventing these contaminates and humidity from reaching the product is imperative.
To do this, filters and compressed air dryers are used. Filters prevent particles and contaminates from ruining the final product. Dryers
prevent humidity and condensation from getting into the ingredients, packaging and the products. Dryers also help keep any equipment in an
assembly or production line from becoming clogged or rusted overtime because of condensation. This keeps the packaging line moving and
reducing any downtime.
While refrigerated dryers can sometimes be used in non-contact applications, desiccant dryers must be used for any contact applications. A
contact application is any step during the food and beverage manufacturing process in which the compressed air will come in direct contact
with the food or beverage during production, packaging or transportation. To make sure there is no moisture in the compressed air that can
spoil food, deteriorate packaging or help aid in the transfer of contaminates, a desiccant dryer is used to purify the air to a lower dew
point. This ensures that it is as dry as possible before coming in contact with the final product.
Air treatment is often initially overlooked in the planning process of many industries, but it is imperative to make sure you are using
filters, dryers, condensate management and nitrogen to produce the best product without contaminates. Pneumatech offers multiple products
that provide a full solution for any F&B industry. To learn more about Pneumatech dryers and
Pneumatech nitrogen generators, click the
links.
Pneumatech: Your guarantee of high-quality compressed air and gas.
Since 1966, Pneumatech has provided industry-leading compressed air and gas treatment solutions to production facilities across the globe.
Our innovative machines and accessories provide clean, dry air and gas to industries such as automotive, textile, power generation, oil &
gas, food & beverage, and electronics. We design equipment that is easy to configure, transport, use and maintain. And we provide
responsive service globally to ensure you get the most out of your equipment over its long lifetime. Furthermore, we have the capability to
engineer products to fit your specific applications.
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us know!
Who we are and how Ash Air can help your business!
Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a
reputation for quality and reliability.We look after all things compressed air for your business!
Reciprocating, Screw, air compressors
Vacuum pumps
Nitrogen
An extensive line of air treatment components
Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries
ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white
cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations
nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.
Reliability and Efficiency
With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our
efforts on the following:
If you notice that your compressor is getting hot and bothered, there may be heating issues affecting your air compressors performance. Did
you know that an overheating compressor is top of the pops for being the most common cause of compressor failure.Â
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A rotary-screw compressor is an air compressor that uses a rotary-type positive-displacement mechanism, typically used replace piston
compressors where large volumes of high-pressure air are needed, either for large industrial applications or to operate high-power air
tools.Â
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Have a look around and what do you see? What are you thinking about? Your next holiday to Queenstown maybe? You might go snowboarding with
the kids or have some alone time at the Day Spa. Whatever holiday you choose, compressed air is involved in some way, without you even
realising it! Â
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There are crucial reasons why you should service and maintain your compressor regularly, with the most common issues being piston failure
caused by wear of components, increased friction, corrosion, reduced cooling, overheating bearings and components, clogging of air filters.Â
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Our passion for energy efficiency and cost saving derives from the concern for our children’s future. Analysing the efficiency of your
system is a brilliant way to start saving.
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Compressed air is all around us, from the air in a balloon to pumping up tires on your bicycle. In this article we will explain what
compressed air is and how it is created. Whether you know it or not, compressed air is involved in every aspect of our lives, from the
balloons at your birthday party to the air in the tires of our cars and bicycles. It was probably even used when making the phone, tablet or
computer you’re viewing this on.Â
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One of the biggest challenges is to correctly size your new air compressor. Similarly to everything else, new compressors available on the
market are more efficient and employ better technology, therefore you have to understand the application and usage to size the machine
correctly. Choosing the wrong air compressor for your facility can lead to problems with production and or increased costs due to wasted
energy.Â
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Once you have the size of the air compressor figured out, the
next thing to do is to decide on the type of compresor you will need for your application - piston, rotary screw compressor etc. Let us take
a look at two of the most popular options available. When choosing the right type of compressor, you should ask yourself the following
questions:
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​Which vacuum pump do I need? - this is one of the most frequent questions we receive and this is understandable, because there are number
of technologies which can provide the same vacuum level and pumping speed. Here is quick advice on how to choose the best vacuum pump for
your needs.Â
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You may be asking, why does my air compressor start, then stop? Allow us to take the guessing out of it. We understand your pain. We know
that a compressor problem can quickly result in hours (if not days) of production downtime and loss of revenue. When your compressor
continuously shuts off from on, we refer that as a short cycle. There are a few reasons that a short cycle may be happening with your
compressor.Â
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Air compressor leaks are very common in all applications, but can be very costly and difficult to find. On average, 20-30% of the compressed
air used in a manufacturing plant is wasted as leaked air. Finding and fixing these leaks can save your business thousands of wasted dollars
a year.Â
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When installing a compressed air system into a business, people often look to PVC piping as an option to build a piping system because it is
cheap, versatile and easy to install. However, using PVC pipe in any compressed air application is extremely dangerous and NOT recommended
by multiple associations and manufacturers.Â
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Changing the oil and oil filters on your compressor is one of the most common routine maintenance tasks to perform to keep your compressor
running efficiently. After you remove your old oil and oil filter, you may find yourself wondering, “Where do I dispose of these?”, or “Can I
just throw them in the trash?”. Because oil is toxic and a pollutant, disposing of your old oil and filters is not as simple as just tossing
them in the trash.Â
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