How to overcome 3 common challenges associated with working with stainless steel

Stainless steel has long been crucial for many applications where strength, durability, and resistance to corrosion are essential. That is why it is often chosen for process equipment used in harsh environments such as chemical and petrochemical plants, refineries, and power stations. Unluckily, from a metalworking perspective, the same qualities that make it perfect for heavy industries also mean that it can be a challenge to work with. Here we look at three issues stainless steel presents to material removal applications and share tips on how to overcome them.

1. Stainless steel overheats

Compared to steel and other iron-based materials, stainless steel has a significantly lower heat conductivity. This means that it gets hotter locally when worked on, making many material-removal tasks, such as weld seam removal, difficult.

How to minimize the risk of overheating when working with stainless steel?

The most effective way to minimize the risk of overheating is to select a low-speed tool. Tools running at less than 4000 rpm are a good choice, as the relatively low speed will not allow the material to heat up, enabling the work to continue undisturbed as long as needed. It is also important to pay attention to how the tool is handled and avoid pushing it against the metal too hard, as it can contribute to overheating and, in the worst case, melt the metal onto the abrasive.

2. Progress is slow

The parts being worked on are often very thin, and the material removal tasks run a high risk of damaging the product. To avoid this, the work needs to be carried out extremely carefully, which is time-consuming, and some tasks, like grinding, can slow down the entire production flow.

How to speed up the process when working with stainless steel?

First of all, it is crucial to accept that with stainless steel, some tasks will take longer and take this into account when planning the work schedule. Selecting the right abrasive can also help speed up the process and contribute towards the best possible finish.

3. Achieving a quality finish is difficult

As stainless steel can be a demanding material to work with, achieving a good quality finish for painting is often a challenge, especially in an operating environment where other materials are being worked on simultaneously.

How to achieve a quality finish when working with stainless steel?

There are no shortcuts to a quality finish, and that is why it is essential to use the correct tools and inserts and eliminate any risk of damage from cross-contamination. The abrasive must be changed between using it on carbon steel and stainless steel, or the remains of the carbon steel will ultimately damage the stainless steel product. It is also useful to compare the options available and select the best possible insert for each task, as their features – and results – differ. For example, flap discs with finer grit can deliver a better finish in softer operations but make the process inefficient in other applications.

Browse our air compressor tools

View 7 Products

Staplers & Brad Nailers

The perfect solution for all your nailing needs, from framing to decking and more. Our range of professional-grade brad nailers offer precision and durability to ensure you get the best results possible. As a professional tradesperson, our brad nailers are the ideal choice for any nailing task.

Explore our range of staple guns. Our brand of PIT TOOLS by Ash Air heavy-duty staplers we supply are trusted by tradespeople all over NZ.

Our Brad nailers and Staplers are suitable for a range of applications: Bedding and furniture, Cabinets and joinery, Fencing, Framing, Prefab housing, Wall lining, floor covering, cabinet making, trellis and boxes, interior decorative trim, cabinetry, cabinet backing, crafts and hobbies.

View 7 Products

Wrenches

The use of the latest technologies and materials, such as composite housing or steel housing for the toughest materials, makes CP Industrial impacts the best in each class. Our versatile line features different clutches such as rocking dog, 2 jaw, pin, single dog or twin dog clutches.

We offer a range of powerful pneumatic ratchet wrenches from ¼’ to ½” square drive for every task.
Due to their small size and light weight, pneumatic ratchets are an excellent choice for fastening in tight or cumbersome applications. Secure payment, Afterpay, nationwide delivery. Buy now, pay layer.

Do you have an idea for our #expertcorner? Let us know!

Useful links:

Book Your Compressor Service

Who we are and how Ash Air can help your business!

Ash Air has been around in New Zealand since 1979, and we’ve grown into a nationwide company with international support and a reputation for quality and reliability.We look after all things compressed air for your business!

Reciprocating, Screw, air compressors
Vacuum pumps
Nitrogen
An extensive line of air treatment components

Ash Air's range of Chicago Pneumatic, Alup, Pneumatech, and Quincy compressors are used extensively around the world in industries ranging from oil and gas to food, automotive and farming, and we bring you these world class compressors here in the land of the long white cloud.Our technicians are compressed air equipment experts and are dedicated to addressing customer needs. Supported by a 13 locations nationwide, Ash Air offers one of the widest selections of compressed air equipment and parts available today in New Zealand.

Reliability and Efficiency

With Ash Air compressors, you can count on reliability and high performance for even the most demanding applications. We focus our efforts on the following:

Increasing uptime
Reducing unexpected repairs
Reducing energy consumption
Improving the cleanliness of compressed air

Talk to the team today: CONTACT US CONTACT US